12.3. Periodic maintenance * (TO-1, TO-2, SO)
Table 11.3. Periodic maintenance * (TO-1, TO-2, SO)
Content of works
|
Frequency
|
Technical requirements
|
Tool and materials
|
||
|
TO-1
|
TO-2
|
TO-3
|
|
|
Engine
|
|||||
To check:
|
|
|
|
|
|
- state and tightness of cooling systems, food, lubricant
|
+
|
+
|
-
|
Dribble of cooling liquid, fuel, oil is not allowed
|
Visually
|
- corner of an advancing of ignition of ZMZ-4025,-4026, UMZ-4215.
|
+
|
+
|
-
|
see section 9. If necessary to adjust
|
Stroboscope
|
To check fastening:
|
|
|
|
|
|
- heads of the block of cylinders (4215, ZMZ-4025, 4026)
|
-
|
+
|
-
|
|
Key of 17 mm
|
- oil case
|
-
|
+
|
-
|
To tighten the weakened nuts
|
Key of 13 mm
|
- filter settler (UMZ-4215), filter of thin purification of fuel (UMZ-4215)
|
-
|
+
|
-
|
To tighten the weakened nuts
|
Key of 13 mm
|
- radiator and water pump, case of the thermostat, pulley of the water pump and tension roller **
|
-
|
+
|
-
|
To tighten the weakened nuts
|
Key of 13 mm
|
- generator and starter
|
-
|
+
|
-
|
To tighten the weakened nuts
|
Key of 17 mm, 19 mm
|
- drives air and butterfly valves of the carburetor
|
+
|
+
|
-
|
To tighten the weakened fastening
|
Key of 10 mm, screw-driver
|
To adjust:
|
|
|
|
|
|
- belt tension (belts ** 4215, ZMZ-4025, 4026) drive of units
|
+
|
+
|
-
|
|
Ruler with a dynamometer, keys 12, 13 mm
|
- minimum frequency of rotation of a bent shaft idling and content of carbon monoxide (SO) and hydrocarbon (SN)
|
+
|
+
|
-
|
|
Tachometer, screw-driver, gas analyzer
|
- a gap between electrodes of candles
|
+
|
+
|
-
|
The gap has to be 0,8-0,95 mm (ZMZ-4025, 4026); 0,7-0,85 mm (ZMZ-4061, 4063, UMZ-4215)
|
Probe, candle key
|
- a gap between valves and yokes (4215, ZMZ-4025, 4026)
|
-
|
+
|
-
|
|
Key of 13 mm, screw-driver, probe
|
To clear:
|
|
|
|
|
|
- the case of the air filter of the carburetor and to blow the filtering element
|
-
|
+
|
-
|
To blow from within a corrugation, and then outside
|
Source of compressed air
|
-? the case of the air filter of the carburetor and to replace the filtering element
|
-
|
++
|
-
|
See section 4.1
|
Rags
|
- the case of the fuel filter settler and its filtering element (fall)
|
-
|
-
|
+
|
After installation of the case into place to be convinced of lack of dribble of fuel
|
Keys 10, 12 mm, flat-nose pliers, unleaded gasoline, rags
|
- a glass settler of the filter of thin purification of fuel (for UMZ-4215 engines) and to wash out the mesh filtering element. To replace the paper filtering element ***
|
-
|
+
|
-
|
After installation of a glass into place to be convinced of lack of dribble of fuel
|
Unleaded gasoline, rags
|
- high-voltage wires and pomekho-podavitelny tips of spark plugs
|
+
|
+
|
-
|
|
Unleaded gasoline, rags
|
- external surfaces of devices of ignition, cover and runner of the sensor distributor of ignition (4215, ZMZ-4025, 4026)
|
+
|
+
|
-
|
|
Unleaded gasoline, rags
|
To merge a sediment from the fuel tank (fall)
|
-
|
-
|
+
|
|
Capacity for gasoline, a key of 24 mm
|
To merge a sediment from the case of the fuel filter settler
|
-
|
+
|
-
|
|
Key 17
|
To replace:
|
|
|
|
|
|
- spark plugs
|
-
|
++
|
-
|
|
Key candle
|
- the filter of thin purification of fuel (for ZMZ-402, 406 engines)
|
-
|
-
|
-
|
Dribble of fuel is not allowed
|
|
Transmission
|
|||||
To check:
|
|
|
|
|
|
- state and tightness of a hydraulic actuator of coupling, transmission and back bridge
|
+
|
+
|
-
|
Dribble of liquid and oil is not allowed
|
Visually
|
- inhaling of a nut of a flange of the leading gear wheel of the back bridge
|
-
|
+
|
-
|
|
Keys 14, 17, 27 mm,
|
- fastening of a reducer of the back bridge
|
-
|
++
|
-
|
To tighten the weakened nuts
|
Key of 14 mm
|
- fastening of the main and working cylinders of coupling, axis of a pusher of the main cylinder of coupling
|
-
|
-
|
+
|
To tighten the weakened nuts
|
Keys 13, 17 mm
|
- a coupling case to the block of cylinders
|
-
|
-
|
+
|
To tighten the weakened nuts
|
Key of 14 mm
|
- fastening of the transmission and its cases
|
-
|
-
|
+
|
To tighten the weakened nuts
|
Keys 12, 19 mm
|
To clear:
|
|
|
|
|
|
- sapuna of the transmission and back bridge
|
-
|
+
|
-
|
|
Rags
|
* Operation on lubricant of knots and units of the car are specified in tab. 11.4 "The card of lubricant".
** Through each 500 km.
*** For the filter with the paper filtering element.